Case Study
Astra Manufaktur Cikarang Multi-Plant ERP System
Comprehensive multi-factory ERP system controlling raw sheet metal inventory, CNC machine production schedules, Bill of Materials (BOM), and QC barcode telemetry.
- Client
- PT Astra Manufaktur Komponen
- Industry
- Manufaktur Otomotif & ERP Cikarang-Karawang
- Service
- ERP / CRM System
- Year
- 2024
- Pillar
- Innovation Development
Illustrative reference image; not documentation of the delivered project.
Starting point
Client Challenge
Production bottlenecks and manual paper job orders led to machine idle times and inventory discrepancy across 3 manufacturing plants.
Kapitech response
Kapitech Solution
Designed and deployed a unified web ERP with IoT machine telemetry, automated raw material re-ordering, digital job ticket dispatching, and ISO audit tracking.
Scope of work
Execution & Delivery
The recorded delivery scope for this project includes Multi-Plant Manufacturing ERP, BOM & Production Scheduling Module, Inventory Barcode Scanner Web App, and Executive Financial Dashboard. The technologies or production tools recorded for this engagement are Next.js, Node.js, PostgreSQL, Redis, Docker, and Tailwind CSS. The deliverables below make the documented scope easier to review.
Deliverables
- Multi-Plant Manufacturing ERP
- BOM & Production Scheduling Module
- Inventory Barcode Scanner Web App
- Executive Financial Dashboard
Results and indicators
Outcome & Impact
The impact indicators listed in this project record are Machine Downtime Reduction, Inventory Accuracy, and Annual Operational Savings. Available values are shown below so the reported outcomes can be reviewed in context.
- Machine Downtime Reduction
- -48%
- Inventory Accuracy
- 99.8%
- Annual Operational Savings
- Rp 4.2B+
Technologies and tools
- Next.js
- Node.js
- PostgreSQL
- Redis
- Docker
- Tailwind CSS